Rota­ry dri­ve
of the next genera­ti­on.

Ten­sor

Ful­ly elec­tro­nic rota­ry dri­ve

The pre­cisi­on dri­ve with wide ran­ge power sup­ply, wear-free abso­lu­te posi­ti­on detec­tion and high con­trol accu­ra­cy. Your ent­ry to Indus­try 4.0

With the series Ten­sor ARIS offers an inno­va­ti­ve genera­ti­on of elec­tro­ni­cal­ly con­trol­led actua­tors. The Ten­sor is based on a low-back­lash pre­cisi­on gear in com­bi­na­ti­on with a brush­less DC motor. The Tensor´s com­ple­te mecha­ni­cal shut-off sys­tem has been repla­ced by a wear-free, non-con­tact posi­ti­on detec­tion, which is based on the Hall effect. This sen­sor tech­no­lo­gy was deve­lo­ped many years ago for use in the auto­mo­ti­ve indus­try and has pro­ved extre­me­ly robust, wide tem­pe­ra­tu­re ran­ge and high relia­bi­li­ty.

Pre­vious­ly, with the clas­sic actua­tors the user had to hold many actua­tors with dif­fe­rent shut­down sys­tems for dif­fe­rent adjust­ment paths. Now the elec­tro­nic sys­tem com­for­ta­b­ly covers all con­trol opti­ons with a sin­gle ver­si­on. With the non-con­tact posi­ti­on sen­sing sys­tem it is prac­ti­cal­ly wear-free and gua­ran­tees con­stant pre­cisi­on. Pro­blems and long-term drift effec­ts cau­sed by swit­ching hys­te­re­sis at poten­tio­me­ters and switch point hys­te­re­sis at micro swit­ches, are also a thing of the past. In total, the result for the user is a noti­ce­ab­ly hig­her con­trol accu­ra­cy for the ent­i­re dri­ve, which also remains prac­ti­cal­ly con­stant over the drive´s life­time.

In addi­ti­on to pre­ci­se con­trol, the elec­tro­nic posi­tio­ning sys­tem pro­vi­des a signi­fi­cant­ly simp­ler and fas­ter start-up by pro­gramming using but­tons. A per­ma­nent tor­que moni­to­ring pro­tec­ts actua­tor and val­ve reli­ab­ly against over­loa­ding.

BLDC motors have Hall sen­sors accord­ing to their poles, with which the elec­tro­nic con­trols the pha­se cur­r­ents of the motor and rea­li­zes the elec­tro­nic com­mu­ta­ti­on. In addi­ti­on, the motor manage­ment sys­tem moni­tors the line cur­rent its­elf. Mal­func­tions as a move­ment in the wrong direc­tion, the wrong speed or over­load con­di­ti­on are detec­ted imme­dia­te­ly and lead to shut­down of the dri­ve. Sin­ce the motor is dri­ven over a defi­ned signal sequence, an unde­s­i­red or even uncon­trol­led move­ment is exclu­ded here.

The pos­si­bi­li­ty of speed con­trol com­bi­nes the func­tions of mul­ti­ple dri­ves in a sin­gle device, thus redu­cing the invest­ment costs. The mul­ti-vol­ta­ge power sup­ply in con­nec­tion with the adjust­ment ran­ge of a few degrees up to several revo­lu­ti­ons signi­fi­cant­ly redu­ce the stock list and sto­rage costs. The per­ma­nent con­trol of the dri­ve sys­tem, increa­ses the ope­ra­tio­nal relia­bi­li­ty of the plant.

Tor­que

5120

Nm

Actua­ting time

0.8210

sec/90°

Order right away…

Sin­gle com­po­nent or com­ple­te unit.

  • Ope­ra­tio­nal safe

    • Per­ma­nent moni­to­ring of the dri­ve moti­on
    • No release or adjust­ment of swit­ching cams, even with vibra­ti­ons
    • Per­ma­nent plau­si­bi­li­ty check bet­ween motor and sen­sor move­ment
    • Elec­tro­nic posi­ti­on detec­tion via two Hall sen­sors (direc­t­ly on the out­put shaft)
    • Detec­tion of speed and direc­tion of rota­ti­on via three Hall sen­sors (in the motor)
    • Per­ma­nent cur­rent moni­to­ring
    • Tor­que cut-off
  • Intel­li­gent and pre­ci­se

    • Adjus­ta­ble ramps for engi­ne start and stop
    • Short bra­king and acce­le­ra­ti­on times
    • 12 bit wit­hout play on the out­put shaft
    • Posi­ti­on is detec­ted abso­lute­ly
    • Low-back­lash basic gear
    • No hys­te­re­sis
    • Easy read­just­ment
    • Bus con­trol (optio­nal)
  • Fle­xi­bi­li­ty – very eco­no­mi­c­al

    • Easy adjust­ment via but­tons, i.e. short com­mis­sio­ning times
    • Free choice of the desi­red tra­vel path by pro­gramming
    • Various stan­dard moun­ting holes, incl. ISO 5211
    • Mul­ti-vol­ta­ge power sup­ply 85 … 265 V AC (alter­na­tively low-vol­ta­ge power sup­ply AC / DC)
    • Spe­cial cha­rac­te­ris­tics for I‑ACT (PMR) con­trol­ler (optio­nal)
  • Dura­ble tech­no­lo­gy

    • Abso­lute­ly wear-free posi­ti­on detec­tion, i.e. per­man­ent­ly exact switch-off
    • No abra­si­ve con­tac­ts
    • Pow­der-coated alu­mi­num base housing
    • Impact resistant poly­car­bo­na­te cover (alter­na­tively alu­mi­num)
    • Pro­tec­tion class IP 65 (optio­nal up to IP 66)
    • Brush­less cur­rent sup­ply (BLDC motor)
    • No start-up capa­ci­tors
  • User fri­end­ly

    • Elec­tro­nic adjust­ment of tor­que and speed
    • Elec­tro­nic adjust­ment of end posi­ti­ons and addi­tio­nal swit­ches
    • Pro­gramming board with 3 but­tons and LEDs
    • Elec­tro­nic posi­ti­on indi­ca­tor (optio­nal)
    • Cap­ti­ve cap screws
    • Tooll­ess set­ting
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2
3
4
5
6
Tensor Aufbaudetails
1

Basic elec­tro­nics with add-on inter­face

2

BLDC motor

3

Trans­du­cer for Hall sen­sors

2 pcs, back­lash-free

4

Pre­cisi­on metal gear

5

Alu­mi­num housing

Pow­der-coated

6

Shaft

Stan­dards and cus­to­mi­zed

Spe­ci­fi­ca­ti­ons rota­ry dri­ve Ten­sor
Ten­sor
MotorBLDC
Pro­tec­tion classIP 65 (optio­nal IP 66)
Ambi­ent tem­pe­ra­tu­re–15 °C…+60 °C
optio­nal ‑40 °C…+80 °C
HousingDie cast alu (EN AC-44200) pow­der-coated
GearMetal
CoverPoly­car­bo­na­te (optio­nal alu­mi­num)
Out­put shaft1.4021
Posi­ti­on indi­ca­torElec­tro­ni­cal
Power sup­ply85…265 V AC
(optio­nal low vol­ta­ge power sup­ply AC/DC)
Addi­tio­nal swit­ches2 or 4 bista­ble relays (optio­nal)
Poten­tio­me­terElec­tro­ni­cal (optio­nal)
Tra­vel10°…100 turns (S)
10°…30 turns (M)
10°…15 turns (L)
Duty cycle 100%
Con­nec­tion3 cable ent­ries M16x1.5
Tra­vel cutoffElec­tro­ni­cal (wear-free)
Main­ten­an­ceLife­time lub­ri­ca­ti­on (main­ten­an­ce-free)
Con­trol3‑point-step
(optio­nal posi­ti­on con­trol­ler 12 bit, Bus, …)